Prototype Construction / Rapid Prototyping
Wir realisieren für Sie Prototypen, die den späteren Serienbauteilen in Funktion und Optik entsprechen. So lassen sich Konstruktion, Werkzeuge und Fertigungsprozesse frühzeitig testen und optimieren, Investitionen absichern und Produktentwicklungen beschleunigen. Ob konventionell oder per Rapid Prototyping – wir sorgen dafür, dass Ihr Produkt von Anfang an serienreif ist.

Prototype injection molding - Efficient, fast and cost-saving
Prototype injection molding at Solidtec is ideal for small quantities. The advantages of prototype construction: a simplified process, greater efficiency and significant time and cost savings. Often, only small quantities of a plastic part are initially required. However, producing these by injection molding requires a great deal of time and money. This is why Solidtec offers its customers the production of prototype plastic parts using rapid tooling . As early as the design stage, the injection molds are specifically designed for small part quantities. The special thing about our processes: True to the motto "less is more", we have integrated many series production functions into the modular Solidtec master mold system with cooling and the ejector system. In terms of prototype injection molding, this means simpler tool inserts and greater efficiency in the production of your plastic parts as prototypes. Further advantages of this solution: different sprue positions can be tested with comparatively little effort. This makes it possible to work out the optimum filling situation for the cavity - quickly, reliably and cost-effectively. Do you have any questions about prototype injection molding with Solidtec and would you like to have plastic prototypes produced? Get in touch with us!

Prototype injection moulding
Delivery time from 1 week Thanks to our ultra-modern and automated tool shop specialised in the production of tool inserts made of high-strength aluminium, we can offer delivery times starting from 1 week for new products. Our plastic injection moulding prototypes provide concrete answers and can be used like serial parts for the following: - Checking the readiness of the design for series production - Validating all component functions - Getting a feel for the optical requirements - Feasibility analysis of the injection moulding process - Checking and testing the material - Approvals for your product

Prototype Production

Prototypenbau, 3D Druck

Prototypes
mould2part specializes in the rapid tooling process and its services include the production of high-quality injection moulded prototypes in series material. Our range of services covers the entire process chain, i.e. from consulting to production. Your advantages: - Very fast throughput times - Cost-optimized components in original material - Testing of components under real conditions - Optimization of components in the same tool possible without great effort - Experience can be transferred to large-scale production - Series start-up is covered by the Rapid Tool (up to 200,000 parts)

Prototypes 3D-printing
You give us an idea of your project (sketch, drawing, model) and we can offer you the following apra-plast services: Fast, flexible and cost-effective – ideal for prototypes! We can produce a 3D prototype with high stability and resolution at the development stage of your product. This can also be used as an individual master model for vacuum casting. All we need are your IGES or STEP files. Highlights 3D prototypes high stability can be used for vacuum casting possible size: 298 x 210 x 200 mm accuracy: up to 0.05 mm

Prototyping
Fast, effective and close to serial production! This is our approach and goal at prototypes. We are your ideal partner, from first prototypes up to first pilot series for tests. High levels of accuracy and quick adjustments are a matter of course for us. Focus of our prototyping: >3D printing >Milling parts >Prototype tools >Sample parts

Prototyping
Prototyping using 3D-printing
Our 3D-printing machine allows us to manufacture your prototype parts. This granulate printer is built for using the same granulate material as is applied in metal injection molding, polymer injection molding and additionally hermoplastic polyurethane materials can be processed. Just contact us with your prototypes, we offer the best material and the optimised production technique.

Prototyping with 3D printed tools
Kerafol can provide samples at a low cost using a 3D-printed tool. Ideal for initial trials.

Proxylene PBT, PET, PBT/PET // Promyde PA6 and PA66 // Recomyde sustainable PA6 and PA66 // Olexene PP

pump cover made of PF- and BMC-material
This pump cover is the functional link between the motor-pump unit and the gear unit to be controlled. Industry: automotive industry / e-mobility Special features: + High design freedoms. Realization of complex geometries without machining (no complex machining and post-processing). + The thermoset materials in question have a particularly good performance/cost ratio compared to metallic solutions + Excellent planarity and tolerance accuracy (depending on the geometry, tolerances of IT 8 to 10 are possible). + Substitutes an aluminum component, which had to be elaborately machined from all sides. + Excellent mechanical properties. (Additional usability as structural component with integration of e.g. bushing-free bolt-on elements). + Geometrical stability even in operating condition (continuous operation in aggressive media and high temperatures, e.g. 180° C) + No corrosion

PUR problem solving plastic
our application – our task You are not satisfied with your current solution or need customized PU parts for special applications – we at Asma live polyurethane Besides a high flexibility over a wide range of temperatures, the material polyurethane offers an outstanding resistance to cut, a high tensile strength, an excellent resistance to tear as well as a good abrasion resistance. You have a technical challenge involving a flexible elastomer component or coating which has to be produced under highly modern standards regarding material technology and processing, but you haven´t yet found the perfect solution? Available at asma: A golden asma rule implies that if your application requires two or three of the aforementioned properties of casted polyurethanes, then you might have found the perfect material already, and we would be happy to further support you on your way to your product With great pleasure, we would like to advise you, whether a compact or a cellular structure would be more useful to you. Our technical sales team is looking forward to receiving your requests.

PVC / TPE - Produktions- Vielfalt
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