
3-component injection molding, electronic position indicator
Innovative electronic position indicator consisting of 3 housing components, some of which are made of several materials: Front housing: 1) PA66 CF30; 2) PA6 (disk); 3) TPV+batch (blue buttons) Rear housing: 1) PA66 CF30; 2) TPV (seal) Drive shaft: POM Harmony with each other, as well as with the married metal and electronic components, is essential.

3D Digital Stereo Microscope - ProteQ VISO
SEE MORE. DECIDE SMARTER. ProteQ VISO brings the advantages of stereo vision into a digital platform. Inspection benefits from natural depth perception and instant capture or sharing of findings. VISO gives teams the insight and confidence to guide intricate components through assembly, to detect flaws earlier in inspection and provide clearer feedback to suppliers and customers. ProteQ VISO is the 3D stereo inspection platform built for precision, compliance and collaboration. 3D viewing in every detail ProteQ VISO delivers a true 3D stereo image on an auto-stereo display, so depth and form are seen naturally without headsets or glasses. The 2 high resolution stereo cameras capture detail in Full HD at 60 fps, while the 10:1 zoom enables smooth transitions from assemblies to fine features without losing context. Built for collaboration When inspection results need to be shared, VISO makes it simple for teams to see the same detail at the same time. Live streaming, picture-in-picture and headset free sharing support rapid decisions and effective communication across departments, sites and supply chains.
Accura Xtreme BLACK
Innovation in Black: Accura Xtreme Black. With Accura Xtreme Black, we can set new standards in SLA prototyping. The material combines robust mechanical properties, exceptional detail resolution, and a deep black finish that closely resembles real production parts. Whether for durable housings or components in the electronics industry, Accura Xtreme Black is ideal for functional prototypes and realistic product development testing. Key Benefits at a glance: - Deep black appearance - Robust mechanical properties - Exceptional accuracy and detail resolution - Exceptional surface quality - Realistic aesthetics for simulating production parts
Bio-artificial turf made from ARBOBLEND® (NaKuRa): sustainable, environmentally friendly, suitable for play.
A product made from our ARBOBLEND® material: In Ellwangen, an artificial turf pitch made from bio-based materials has been created. A milestone for sustainable sports facilities in Germany and a model for Europe. With around 9,000 artificial turf pitches in Germany and an estimated 16,000 tons of microplastics released annually across the EU (source: ECHA), NaKuRa (sustainable artificial turf pitch) is an urgent contribution to ecological renewal. The focus is on the ARBOBLEND® infill – an innovative infill granulate that is biodegradable in soil and water and remains durable as long as it stays within the system – as well as the artificial turf fibers made from a specially developed ARBOBLEND® formula with high temperature and weather resistance. The other implemented environmentally friendly systems, such as the novel elastic layer based on pure recycled plastics, represent a well-considered step towards a circular economy. Sustainability in sports is not only possible – it is crucial for the future.

Charging Stations Made from Renewable Materials
Fried sets another example for sustainability: Five CUBOS C44E charging stations have been put into operation on the premises of Fried Kunststofftechnik. What makes them special is that their housings are made from 100 percent renewable raw materials. Sustainable housings from our own production An innovative customer device impressed the Fried team with its holistic sustainable concept. The housing components, which have been in series production for a year, served as the basis for a further experiment. Originally, the wallbox was made from Covestro's sustainable Bayblend® RE plastic, which is produced from recycled vegetable oils. However, the experts at Fried went one step further and used ARBOBLEND® for their own charging stations – a material made from completely renewable raw materials. ARBOBLEND®: 100% bio-based material ARBOBLEND® is an innovative biocomposite material from Tecnaro GmbH and represents a sustainable alternative to conventional petroleum-based plastics. The material consists of renewable raw materials such as lignin, starch, natural fibers, or biodegradable polymers and is recyclable, depending on the formulation. ARBOBLEND® thus makes an active contribution to reducing fossil resources and promoting a circular economy. Thanks to its versatile processing properties, the material is ideal for injection molding and can be specifically adapted to mechanical, thermal, or optical requirements. Five of these sustainable wall boxes have been in use on the Fried Kunststofftechnik company premises for over a year. The customer is currently investigating whether series production with ARBOBLEND® can be realized.

Coating for Rollers

Consulting service - straight to the prototype
Consulting services for component designs Why is early consultation important? Designs that are not tailored to the requirements of the injection molding process lead to unnecessary reworking, additional costs and loss of time. Our offer: Take advantage of our decades of expertise in working with plastics. With our new consulting service, we support you right from the component design stage and ensure that your project is on course for success right from the start. Your advantages: Clarity and feasibility: designs suitable for injection molding right from the start. Save time and costs: No unnecessary correction loops and revisions. Faster market launch: No delays thanks to well thought-out planning. How does our consulting work? Ideally, our consultation begins before the start of component design. Get in touch with us at an early stage so that we can analyze your requirements together and develop solutions suitable for injection moulding. Thanks to our many years of experience, you will quickly receive practicable suggestions that will make your processes more efficient and avoid unnecessary correction loops. Get in touch with our project manager, Heinrich Heppenheimer: hheppenheimer@mould2part.ch

Control panel
Using the technologies available in-house, surfaces can be customized individually. Illuminated symbols, disappearing effects, color variations, or surface textures can all be implemented according to customer requirements.

CRE.ACTIVE DESIGN by ROMIRA - made to order, bespoke, mold in color compounds with special effect, finish or functionality.
The combination of color expertise from the CCC (Color Competence Center) and expertise in the formulation of plastics have resulted in the ability to continually achieve further developments in the possibilities of aesthetic surfaces in comparison to what currently exists. The CRE.ACTIVE Design approach makes it possible to achieve compatibility between the following elements: · INNOVATIVE DESIGN · REDUCTION OF THE CO2 FOOTPRINT · COST REDUCTION · RECYCLABILITY CRE.ACTIVE Design - MOLD IN COLOR solutions facilitate countless and innovative design possibilities: The CRE.ACTIVE Design portfolio includes technical plastics in colors with profound impact, with high-gloss finishes and/or matt effect on smooth or textured surfaces and also with the possibilities of a metallic effect, soft touch or ceramic feel. A combination of surfaces with high-gloss, grained and laser-textured areas can be created on the same part with the use of just one tool. CRE.ACTIVE Design provides a multitude of design options while at the same time offering significant energy and cost savings in comparison with the use of multiple tools and subsequent surface treatments such as lacquering. Reduction of the CO2 footprint is a current and shared challenge for all sectors. There are various possible paths to achieving this goal – the CRE.ACTIVE Design MOLD IN COLOR solutions immediately offer multiple benefits because they optimize the entire process: No additional processes are required for part decoration after injection molding, for example, the transport and energy costs are lower and fewer raw materials are used – meaning that the finished product has a significantly lower CO2 footprint than a product produced using conventional methods. The recyclability of the MOLD IN COLOR solutions provides additional benefits as a valuable resource for a closed loop materials cycle because no additional color lacquer is used.

Delivery overvier
POLYELAST® delivers extrude special semi-finished plastic products with exceptional, outstanding product characteristics in practice-orientated dimensions out PETP, PET, PA, POM, PS and PEEK, the result of professional competence that has grown over more than four decades. Under the trade name POLYELAST®, you will find a large, finely differentiated and practical product range with regards to measurements and choice of raw materials. We supply round bars, hollow rods, plates and filament characteristics tailored to your requirements. We make every effort in choosing raw materials and assuring quality to guarantee a high level of efficiency and application safety, alongside constant product quality, also for your client.

Dentaler Knochenschaber für die Oralchirurgie „BONEGAINER“
Autologous bone material plays an essential role in modern implantology for long-term stable rehabilitation. In oral surgery, a bone scraper is used to harvest this material – an instrument that enables the efficient and precise harvesting of autologous bone. Developed jointly with our customer and AGRODUR. Project contact: Thomas Bieber, CCE, Email: Thomas.Bieber@agrodur.de

Duschkopf-Produktion

Einführung in die Laser-Ablationstechnologie im Werkzeugbau
Introduction to Laser Ablation Technology in Toolmaking With its latest advancement, laser ablation technology, Wild & Küpfer AG is setting new standards in tool manufacturing. This innovative technology opens up previously unimaginable possibilities in injection mold manufacturing and part design. Precision and Repeatability Laser ablation technology enables previously unattainable levels of accuracy and repeatability in tool manufacturing. These properties are crucial for the sustainable production of high-precision injection-molded parts used in various industries. Examples of Applications 1. Microfluidics: Injection molds manufactured using this technology are capable of producing the complex geometries and fine structures required for microfluidic applications. 2. Special Surfaces for Cell Cultures: Precise machining enables the creation of surface structures specifically tailored to the needs of cell cultures, which is a significant advantage in biomedical research. 3. Fine and precise structures for filtering and separation applications: Laser ablation allows the creation of highly detailed and delicate structures that can be used in various technical and industrial areas for precise filtering or separation.

Filters | Strainers | Sieves
We produce customised filters, sieves and screens using the plastic injection moulding process. The geometries and designs of the filter screens can be designed to meet individual customer requirements and applications. With the plastic injection moulding process, certain functions can also be integrated into the part design. When selecting the plastic, the application and the requirements for the plastic part are decisive. We process all common polymers from PE, PP, ABS, PC, POM, PBT, PA, PPA, PPS to PEEK. We process all common types of woven mesh with materials, mesh sizes and thread or wire diameters adapted to the application. We mainly concentrate on stainless steel and plastic mesh. We also use galvanic filter foils, nonwoven, fleece and membrane material.

Formlabs Form 4L
The Formlabs Form 4L MSLA 3D printer impresses with outstanding printing speed, reliability and excellent quality. With the advanced Low Force Display™ (LFD™) technology, the Form 4L is specially designed for large-format, detailed components that can be manufactured in the shortest possible time. As a larger version of the popular Form 4, the Form 4L offers maximum flexibility for a wide range of materials and industry requirements with its wide material catalog and Open Material Mode. Main advantages at a glance: - Speed & precision: Print large-format parts in less than six hours - Versatility: Wide range of materials and compatibility with third-party materials - Reliability: Robust and powerful for demanding production environments - Areas of application: Ideal for manufacturing, aerospace, automotive, medical and engineering applications
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