Hybrid injection molding technology creates a form-fit connection between a thermoplastic and other components made of materials such as metal, ceramic, glass, fabric or electronic components in a single process step. This type of joint replaces the traditional joining or bonding of other plastic components, eliminating additional process steps. Wherever a force needs to be transmitted as precisely as possible, a low-wear metal bearing makes sense; where signals need to be transmitted, cables and connectors need to be firmly connected to a component; where a screw connection is subject to mechanical stress and would eventually tear out of the plastic, a combination of plastic and metal is the answer. The stable positioning of the inserts in the injection mold plays an important role in ensuring the accurate fit and longevity of the entire component. A distinction is made between insert and outsert technology. In insert technology, metal parts are incorporated into a part that is primarily plastic. In outsert technology, the majority of the part consists of another component onto which plastic elements are molded.acad's Rapid Molding System enables the cost-effective use of inserts, even in small quantities, by using gravity for positioning without the need for complex handling systems. acad can support you in the field of hybrid injection molding technology and advise you comprehensively on your questions.

We specialize in the manufacture of hybrid components that combine the advantages of metal and plastic. Innovative, semi-automated manufacturing processes ensure maximum quality and efficiency. Our products not only offer outstanding strength and durability, but also flexibility and lightness that meet the requirements of state-of-the-art applications.

Filters and screens with metal mesh and plastic injection moulding

The advantages of metal combined with the strengths of plastic: clever and automated insertion techniques make it possible.

Future-oriented hybrid technology: Precise metal-plastic connections and efficient manufacturing from a single source.

Hydraulic cylinders with a wide range of accessories for versatile applications in mould making.

YLITE® is an aluminium composite sheet with a polypropylene core and aluminium cover sheets. HYLITE®, in thicknesses of 1.2 and 2 mm is the world’s thinnest aluminium composite sheet. The core material features a special hinge function, i.e. HYLITE® withstands repeated bending without damage. The hinge function is achieved by milling grooves into the two outer aluminium cover layers in an identical position on both sides. RWTÜV has tested the hinge application, bending it 80,000 times without damage.

The i³ MicroClean 2, a shaved dry ice microparticle blaster designed for precision cleaning. The i³® MicroClean™ offers improved performance, more versatile cleaning capabilities with a wider application range, and more efficient operation with a significant reduction in the use of consumables. Internal tests prove that the MicroClean 2 offers a boost in performance by more than 25%, enabling operators to clean faster with a pulse-free blast stream. It also reduces operational costs by decreasing overall consumable usage by more than 25%, providing cost savings for cleaning operations. Equipped with a 7” LCD screen with digital controls and an intuitive HMI display, operators can easily view and control blasting parameters and machine settings. The machine also provides users the opportunity to make programmable and password-protected application recipes. This allows users to set and save blasting parameters, such as blast pressure and feed rate, ensuring the best results and most efficient usage for each unique application. Other features of the display include an LED dry ice level indicator and a screen lock feature, enabling complete control of blasting operations. The machine offers a new lightweight and compact design for easier transportability while incorporating a full stainless steel body based on a rigid aluminum frame for enhanced durability. Other improvements include a built-in cabinet with drawers for convenient storage of application nozzles and dry ice, and redesigned blast hoses and applicators for greater flexibility and durability. With customizable packages, the MicroClean 2 provides users the option to use dry ice blocks, pellets, or nuggets depending on what is available in their area. With the latest IoT platform, Cold Jet CONNECT, users now have the ability to harness machine data to make data-driven decisions for improving processes within their company.

Idemitsu manufactures high-quality polycarbonates under the name TARFLON/TARFLON NEO and syndiotactic polystyrene resin (SPS) under XAREC. TARFLON was the first polycarbonate product to be manufactured on a commercialised production line based on our continuous solvent process developed in 1969. Since then, this outstanding technological development has been licensed worldwide. XAREC is the world's first syndiotactic polystyrene resin (SPS). Idemitsu developed this unique SPS product in our central research laboratories by combining a metallocene catalyst with a styrene monomer. The metallocene catalyst gives flexibility to the structure of the crystallised polystyrene SPS and enables a wide range of possibilities and applications.

Our software solutions can be flexibly adapted to individual requirements. With our optional AddOns, additional functions can be integrated to specifically support and optimize business processes. These include, among others: Advanced Time Tracking: Time recording for fast and accurate payroll processing. Item Cost Calculation: Practical calculation of individual parts and assemblies. DocuScan: Digitize documents and manage them easily. MES: Collection, analysis, and visualization of machine and process data. PDM: Versioning, revision control, and collaboration for CAD/CAM data. Sanctions List Screening: Fast and legally compliant verification of your business partners. Thanks to these expansion options, the software remains future-proof and can be adapted at any time to growing or changing requirements.