The EvoWeld is a universal machine for plastic welding with laser, especially for processing small and medium series. Depending on the application, the system can be equipped with different laser sources and optics modules, thus offering a wide range of applications. With a footprint of approx. 1 m², the system fits into any application environment. Virtually maintenance-free and easy to service, the EvoWeld is predestined for use in 24/7 production. For convenient operation, the system is equipped as standard with the intuitive EvoLaP process software and can thus also implement a wide range of different processing tasks in the field of laser welding of plastics. The EvoWeld goes through the unique CQC calibration concept of Evosys Laser GmbH, which ensures comparability of systems. To guarantee quality even during production at the customer’s site, the system is available with various modules for online process monitoring.

EvoWeld Mini is a complete system in the EvoWeld series. The extremely compact tabletop unit shines with a coherent, ergonomic and economical overall concept. Laser welding of plastics is known for its advantages typical of the process. It impresses with particle-free, gentle and high-quality processing. In combination with its proven cost-effectiveness and reliability, it is now the method of choice worldwide when it comes to joining plastic parts in 24/7 series production. The EvoWeld Mini was developed to make the use of this technology feasible for smaller quantities or for laboratory use. It offers the system technology that is precisely tailored to the processing of small batches such as prototypes or assemblies with limited volumes. EvoWeld Mini means place, connect, weld! With a compact footprint of just 320 x 663 mm² and a height of 533 mm, the tabletop system has everything needed for laser welding. It is of course also compliant with laser class 1, which means that no further protective equipment is required during operation. All essential components are already included in the basic version. Integrated in the housing are the laser including cooling, beam shaping and guiding, and the necessary control components. To increase flexibility and ease of operation, the EvoWeld Mini is equipped with a galvanometer scanner. This enables the industrially common process variants contour and quasi-simultaneous welding. Weld contours are programmed and adapted using the intuitive EvoLaP process software. This makes it very easy to transfer welding processes developed on the EvoWeld Mini to the more highly automated products from the Evosys portfolio. Various extensions for process and quality monitoring are optionally available.

Do you have a vision or concept for a new product? Call on our help sooner rather than later and your idea can become a production-ready reality. You will benefit from our in-depth knowledge, our extensive experience and a consistent and comprehensive project management approach. To ensure clear communication, you are appointed a dedicated project manager from start to finish of your project. Your contact person is on hand to discuss all technical and organisational matters – from the initial tool development through to mould construction, overmoulding, CNC milling all the way to delivery of serial production. We provide professional advice on project management, choosing the right thermoplastics, materials and material combinations, defining Shore hardnesses, coatings, tempering processes, tool systems, economical production techniques and cleanroom production.

Grain patterns borrowed from nature or graphically abstracted Plastic surfaces that perfectly imitate natural materials can be created by adding color and particles in combination with structures. The surface grains appear deceptively real, but have cost advantages over their natural and therefore expensive twins. “In addition, the flexibility of plastics offers extended possibilities for shaping the products,” says Tonnecker. He mentions wood, stone and woven fiber structures, matt and contrasting, glossy or transparent for corresponding substitutions, which can also be used to expand the areas of application. Another focus of current design trends is graphic surfaces or graining, which are created using geometric and sometimes microscopically small patterns strung together. “They appear handcrafted and at the same time convey technical precision,” says Tonnecker, describing their special appeal. “Dark color nuances and tones that convey the absence of light and thus heaviness often contrast with light and iridescent colors,” he describes, citing as examples foils that have an effect on the surface, for example on furniture or technical housings.

acad prototyping Making ideas reality - prototypes in injection molding technology Driven by Improvement: Progress is not achieved by definition, but only by proof. Prototypes are the ideal way to obtain product confirmation and validation through a variety of testing possibilities and to identify further development needs. The selection of the manufacturing process for prototypes depends on the maturity of the product development and the required validation. Whenever it is necessary to test series-identical strength and rigidity, as well as the processing influences typical of injection molding, original series materials and injection molding technology are the first choice. Prototypes for product development: acad prototyping quickly and cost-effectively produces plastic injection molding prototypes from original series materials that provide all the necessary results for validation, confirmation or further development of the product and manufacturing technology. Our plastic parts originate from a unique tooling and manufacturing technology that is close to the development stage. quality as well as time and cost advantages for product development. What we offer: Our customers benefit from short lead times, favorable tooling costs and ease of modification. Initial samples of individual parts or entire assemblies can be completed within as little as 5 AT. These can be used to comprehensively assess warpage, sink marks, yield lines, dimensions and tolerances, as well as the basic function, strength and rigidity of the article. to be comprehensively assessed. In addition, small test assemblies from 50 to 2,000 parts can be produced extremely economically due to the low tooling costs, even with high article complexity.

Tool making – customised, efficient and safe We efficiently and punctually fulfill your tool orders every day in a two-shift system covering an area of around 800 m². This results in approximately 150 tools per year, which are stored and protected against fire and damage. We always guarantee short-term production and are also happy to assist you in the manufacture of customized tools. Do you need a tool? We can bring your wish into shape.

During extrusion and coextrusion procedures, thermoplastic profiles are generated for use in various fields of application. Depending on the specifications, these procedures particularly assure optimal properties. The own PVC material compounding enables us very flexibly to your requirements. The extrusion method also permits the production of profiles from mineral-reinforced or fiber-reinforced materials. Profile weights from 10.0 g – 6,000 g/m Manufacture of profiles up to 700 mm width Coextrusion and multi-layered coextrusion in combination with hard and/or soft plastics Saving time and costs by inline packing (e.g., drilling, punching, printing) Production of silicon profiles

Thanks to the specialist expertise of the respective teams in development, toolmaking and extrusion, we are able to carry out all work steps in-house. This enables us to ensure optimum development and production processes. The clear organizational structure of the company ensures a high degree of flexibility. Practical expertise is used to realize products that are optimally tailored to your requirements in the shortest possible time. Mechanical production of individual parts and small series We offer you our services for the production of individual parts and small series in the field of toolmaking or mechanical processing of aluminum, steel, brass and plastics.

THE stereo microscope trusted by thousands of customers globally to deliver excellent high quality images for a wide range of applications in an easy to use ergonomic package. Superb large image – no eyepieces Superior ergonomics for fatigue-free viewing Integrated digital camera Mantis is an award-winning ergonomic stereo microscope which offers exceptional operator comfort and superb 3D imaging. No awkward eyepieces means a stress-free viewing experience, see more and do more than is possible with conventional binocular microscopes. See every detail, even with demanding subjects See the finest detail in a large, high resolution, high contrast, optical stereo image. Whether you are viewing your subject in the eyepiece-less viewer or a separate monitor, Mantis stereo microscope delivers the superior image quality you need to perform your inspection tasks accurately and quickly. Mantis’ superior microscope ergonomics allows higher levels of concentration and lowers fatigue to give you better performance. It enables relaxed, stress-free viewing and the eyepiece-less design reduces eye activity, and thus eye strain. Manipulate your subject easily with long working distance, accurate 3D view, and quick magnification change.

High-precision mould bases from high-grade steel that has been heat-treated for stress relief. Lever slots on cavity plates without extra charge. The consistent Meusburger hole patterns offer space for cooling holes, guiding and screw holes. In many cases, the use of the next larger mould is prevented by side-drilled mould bases with almost quadratic space utilisation.

Lengthwise moulds with pre-drilled guide holes are the reliable basis for precise and high-quality standard mould bases. All sizes, from 96 x 96 up to 996 x 1196 mm, are available at Meusburger.

Unsere geschulten Coloristen entwickeln seit vielen Jahren Farb- und Masterbatches für die kunststoffverarbeitende Industrie. Die Farbeinstellungen können kundenspezifisch nach Muster, RAL, HKS oder Pantone eingestellt werden. Unsere Pigmente erfüllen höchste Anforderungen wie z.B. lichtbeständig, witterungsbeständig, migrationsbeständig.