The SYNPRO Vacuum casting technology is a particularly economical process for the production of prototypes and pre-series or small series. With SYNPRO, we realize even minimum batch sizes without high tooling costs, in the desired design and “just in time”. Our special SYNPRO vacuum casting technology is particularly suitable for the production of plastic parts with special requirements and for the recasting of components. Different materials that can be combined with each other provide additional design flexibility. We develop 3D design proposals or 3D constructions for you according to your ideas and produce an individual master model. For this, we use our modern 3D printing processes. The casting mold is created by pouring silicone onto the finished master cast. The mold cavity is then filled with casting resin under vacuum. The materials that are used have a wide variety of properties such as shore hardness, temperature resistance, impact resistance, fire performance and a wide range of approvals (FDA, etc.). There are almost unlimited options for the colouring of all materials including the possibility of transparent variants. All sprues, separation points and material residues are carefully removed during reworking. Subsequent holes and threads can be inserted without any problems. Highlights particularly economical process for prototypes, pilot and small series customized design without high tooling costs “just in time” combination of different materials PU-based 2-component casting resin different colours, transparent variants available subsequent holes and threads can be inserted without any problems

Format sets for ampoule filling systems and packing machines: The GIRLICH GmbH from Neuwied produces since more than 50 years, beside an expanded spectrum of high quality machining manufactured workpiece also completely format sets for ampoule filling systems for the soft drink-, food- and pharmaceutical industry according to customer specifications – also in large dimensions. The format sets consist of screw conveyor, star conveyor and sliding components.

Short distances and top product quality are key to our customer satisfaction. Our toolmaking is essential for precision and quality – from design to the finished product. With development, toolmaking and production all under one roof, we ensure fast response times, maximum process reliability and consistently high quality. “A good tool is half the work.”

Whether simple workpieces or complicated geometries: with us you get exactly what you need – including comprehensive advice. There are no limits when it comes to milling and we love tinkering with tricky projects. We made a 600 millimeter propeller for one of our customers, which he wanted to give away to his customers as a promotional gift. What he hadn't expected was that the propeller looked exactly like the 3 meter tall original. His “Wow” still rings in our ears. But we are also fully involved when it comes to “normal” milled parts. We would be happy to support you in choosing the material and in the design. And: We have recently started offering 3D processing for milled plastic parts.

- High welding depths - Different materials can be welded together - Weld seams without porosity

Qualität aus Italien

Manufacturing of complex geometries in our injection moulding technologies. It does not matter if you need metal or polymer parts, we manufacture large quantities fully automated. From overmoulded inserts to exotic materials such as titanium and hard metals, we manufacture your components in series.