We accompany our customers through the entire product development process, from the plastic-compatible component design and the assessment of tolerances through prototype production to the series-ready component. We are at your side with various skills: - Conception and selection of manufacturing / production technology - innovative manufacturing, testing and packaging concepts - material and production-compatible design - feasibility studies - production and testing of test and sample specimens - simulation calculations - production of (printed) samples and prototypes

The expertise of our engineers offers you comprehensive analysis and consultation which reflects the desired properties of your product. This reduces costs, avoids production errors and shortens your development time. Our development focus is on: >Requirements specification >Material selection >Draft >Simulation >Design >Mold-Flow

With the technically sound know-how of the respective teams in development, tool making and extrusion we are able to carry out all work steps in-house. In this way we provide optimal Development and manufacturing processes secure. The clear organizational structure of the company ensures a high level of flexibility. Practically oriented Specialist knowledge is used to achieve optimal results in 2 to 6 weeks to realize profiles tailored to your requirements.

acad systems Innovative housing solutions for medical devices Development and manufacturing of small series. Time to Market: We help you to bring your idea to market in the shortest possible time, even for small quantities. We develop innovative housing solutions, cooperate with electronics and firmware firmware developers, produce small plastic batches of up to 2,000 parts, procure all supplier parts, ensure validation and evaluation, and support you in the and support you in the transfer to larger series. Housing development: Are you looking for a suitable housing that can meet your individual requirements in terms of tightness, shock protection, temperature, chemical resistance and EMC protection as well as in terms of look and feel? The market for standard enclosures quickly reaches its limits in this respect, and custom-made products are usually not profitable, especially for small quantities. acad sytems offers effective and efficient enclosure solutions tailored to your needs. With our 5-phase development we systematically secure each step of the development. After completion and analysis of each individual phase, you decide when and how to proceed with the next phase, which means a minimization of your investment and development risk. Small batch production: Do you have an already developed product idea waiting to go to market? Your product is to be tested in the field with a small series? The total quantity of your product does not exceed the limit of 2,000 parts? Thanks to our special express injection molding system, we can provide you with customized plastic specials even for small quantities up to 2,000 pieces, which are adapted to budget, number of pieces, operational application and customer target customer target group. We cost-consciously procure all other necessary components and materials.

The structure on the component is created via the tool surface. We mostly use material in the original color, so a later treatment, e.g. Painting not necessary.

Products made from recycled material have not just been in vogue since 2022. However, the recycling cycle usually ends at this point, as labels in combination with water-insoluble adhesive are required for product labeling and thus, the possibility of recycling ends. Continue the recycling cycle through direct laser marking on the product. Replace labels, ink, sleeves and water-insoluble adhesive with a laser marking. Through the neutral behavior of the laser additives in the recycling process, with a recycled material base a 100% recyclability will be given.

Additive Manufacturing at its finest. Individual parts, small batch series, punched and bended parts, sheet metal parts, lightweight parts with biometric structures and tooling inserts with internal cooling systems made of metal – produced over night – are no longer a problem thanks to the direct metal laser sintering process. Within a very short time it is possible to build complex geometries, shapes and movable prototypes based on CAD data using a powdery raw material – no further moulds needed. The high-performance laser of our state of the art EOS and DMG machines melts the fi ne metal powder locally. Layer by layer a bubble free part of highest precision, high density and great mechanical properties is built. Small tolerances, tight fi ts or sealing outlines can be reworked afterwards using either the CNC milling process or mechanical rework. • Smallest possible wall thickness: approx. 0,3-0,4 mm • general tolerances: ± 0,15 mm per 100 mm (for parts without rework using CNC milling) • Quick production of individual parts, small batch series as well as punched and bended parts • Tooling inserts for Rapid Tooling • Available materials: - Aluminium AlSi10Mg - Tool steel MS1 - Stainless steel 316L - NickelAlloy IN718 - Titanium • Delivery times of approx. 3-4 working days after receipt of order (for parts without rework using CNC milling) • 1 machine EOS M290 with 400 W construction space: 250 x 250 x 325 mm • 1 machine DMG LASERTEC30 (2. Generation) with 400W construction space: 300 x 300 x 300 mm • 1 machine EOS M400-4 with 4 x 400 W construction space: 400 x 400 x 400 mm