Gear system design and transmission development

Our development process begins with a detailed specification phase, where we collaborate closely with you to identify the specific requirements of your drive solution. This includes factors such as load spectrum, gear ratio, efficiency, noise levels, installation space, weight, backlash, and interfaces to motors, sensors, and control systems.

Based on this information, we proceed to the design phase, developing an initial functional prototype. Key decisions are made regarding the appropriate types of gearwheels, materials, and the number of transmission stages required for your application.

In the gear system design stage, we define both the macro and micro geometries, tailoring them to your specific needs. Given the lack of standardized calculation methods for plastic gear systems, we rely on our extensive empirical data accumulated over many years to ensure optimal performance.

Material selection is critical; we work with a variety of thermoplastics, including POM, PA6/66, PBT, and high-temperature plastics like PEEK, often enhanced with fillers and reinforcing materials. This approach allows us to develop plastic gear components, plastic-metal composites, and technical parts with complex geometries that meet the highest standards.

Throughout the development process, we emphasize injection-mold-friendly part design. We consider factors such as draft angles, injection points, and the warpage and shrinkage characteristics of the plastic to ensure efficient and high-quality production.

By adhering to this structured development process, we ensure that the drive solutions we create meet the highest technical, economic, and qualitative standards, providing significant added value for you.